Thursday, August 31, 2017

UV Absorber & Llight Stabilizers Market And Trend



Table of Content
  1. UV Absorber & Light Stabilizers Market 
  2. UV Absorber & Light Stabilizers Trend

1. UV Absorber & Light Stabilizers Market
In year 2015, global plastic and coating uv absorber (include light stabilizers) market scale is about 13 Billion RMB,and with 3% to 4% compound average growth rate(CAGR) in next four years. This attributes to industrial development in emerging market plus significant growth in demand for coating globally.For example, automotive and industrial paint has driven the demand for polymer additives. With threshold of high techniques in additives manufacturing and developing, uv absorbers (include light stabilizers) manufacturers was located in few chemistry-developed countries.Opportunities of growth exists in new market and exploring in new applications.

2. UV Absorber & Light Stabilizers Trend

to be updated...

Wednesday, August 30, 2017

Polymer Antioxidant Market And Trend

1. Polymer antioxidant market 
2. Polymer antioxidant trend

1. Polymer Antioxidant Market

to be updated

2. Polymer Antioxidant Trend

Development in recent years has focused on technical improvement of the product, and easier handling and dispersion.The main technical objectives have been more durable effect at lower dosage levels, with good retention of color and transparency when required. Improvement of toxicological properties, for food-contact and medical applications, has also been a continuing aim of developers. To improve handling, pelletized and liquid systems have been introduced, and there is a general trend towards greater use of masterbatch.
  • Easier handing / dispersion 
  • Low Dosage Level 
  • Durable Effect 
  • Food Contact / Medical Application 
  • Pelletized / Liquid 

What is UV absorber and how does it work ?



Table Of Content
  1. What Is UV Absorber ?
  2. UV Absorber Classification
  3. How Does UV absorber Work ?
  4. Synergistic Effect Of Light Stabilizers And UV Absorber

1. What Is UV Absorber?

These additives preferentially absorb the incident UV radiation and so protect the polymer from the radiation. UV absorbers do not themselves degrade rapidly, but they convert UV energy into harmless levels of heat energy, which are dissipated throughout the polymer matrix. UV absorbers are limited in their effectiveness because of the physical limitations of the absorption process, and their ability to absorb is governed by the need for high concentrations of additive and thickness of polymer before sufficient absorption will occur to retard the photodegradation effectively.
However, high concentrations of additive would be uneconomic and technically limited, while many applications (such as polyolefins) are in very thin sections, such as film and fibre.Benzophenones are good general-purpose UV absorbers for clear polyolefin systems, and can also be used in pigmented compounds. Benzotriazoles are used mainly in polystyrene. Both can also be used in polyesters. Concentrations are usually about 0.25-1.0%

Synonyms of UV absorber

  • UV absorber agent
  • UV stabilizer
  • UV stabilizer agent
  • ultraviolet absorber agent
  • ultraviolet light absorber agent [dt_divider style="thin" /]

2. UV Absorber Classification

The main function of UV absorbers is to absorb UV radiation in the presence of a chromophore (Ch) found in the polymer, the aim being to filter out the UV light that is harmful to the polymer before Ch* has had a chance of forming. Above all, a UV absorber must function within the 290 and 350 nm range.The purpose of UV absorbers is to absorb harmful UV light and quickly transform it into harmless heat. During this process, absorbed energy is converted into vibrational and rotational energy of the molecule constituents. For UV absorbers to be effective, it is essential that this process take place more rapidly than the corresponding reaction within the substrate, and that neither the UV absorber nor the polymer it is intended to stabilize are damaged during energy conversion. The most important UV absorbers are:
   a) 2-(2-hydroxyphenyl)-benzotriazoles
   b) 2-hydroxy-benzophenones
   c) hydroxyphenyl-s-triazines
   d) oxalanilides
Each of these UV absorber groups can be characterized by a typical absorption and transmission spectrum.

3. How Does UV Absorber Work ?

(mechanism of UV absorber)
The main function of UV absorbers is to absorb UV radiation in the presence of a chromophore (Ch) found in the polymer, the aim being to filter out the UV light that is harmful to the polymer before chromophore free radical Ch* has had a chance of forming. Above all, a UV absorber must function within the 290 and 350 nm range.The effectiveness of UV absorbers is determined not only by their absorption characteristics but also, above all, by the Lambert-Beer Law.
Extinction depends on wavelength and can be regarded as a measure of the stabilizing or screening effect of the UV absorber. In other words, the higher the extinction, the higher the UV light screening and the greater the stabilizing effect – always assuming that the UV absorber is not itself destroyed by the absorption of the light. Extinction thus depends on the extinction coefficient, the concentration, “c”, of the UV absorber in the polymer, and on the film thickness, “d”, of the unpigmented polymers.

For a UV absorber to be effective, it must absorb UV light better and faster than the polymer it is meant to stabilize and dissipate the absorbed energy before unwelcome side reactions are triggered.This means that transformation of the energy absorbed in the form of UV light must take place in the singlet state. Inter-system crossing (transition S1 to T1) and therefore phosphorescence must be excluded.

4. Synergistic Effect Of Light Stabilizers And UV Absorber

UV absorbers are not able to absorb all of the UV radiation that a coating is exposed to. Some UV radiation will penetrate the coating surface. Because of this, HALS are incorporated into the polymers. These molecules work by scavenging any free radicals that do form – this is different from UV absorbers, which prevent their formation in the first place HALS function by removing radicals from the system and subsequently regenerating themselves. Most formulators will use a combination of absorbers and HALS for this reason.

Synergistic combinations of UV absorbers and HALS are optimal for the stabilization of polymer. UV absorbers are governed by the Beer Lambert Law, thus absorbance is linearly related to the concentration of UVA (320 to 400 nanometers (used for photocuring), its molar absorptivity (extinction coefficient), and path length (coating thickness).  HALS are free radical scavengers and are not subject to Beer's Law and work anywhere in the coating system.  HALS are especially effective at coating surfaces, providing better gloss retention, higher chalking resistance in pigmented systems while avoiding crack formation in clear coats. For pigmented systems, HALS provide the primary mechanism of stabilization  because most UV radiation is blocked by pigment from penetrating beyond the first few microns of coating. The selection of the appropriate UVA/HALS combinations and concentration is dependent on the chemistry of polymer application system, the presence of pigments and fillers, film thickness and exposure conditions.

How To Choose Optical Brightener Agent?

Table of content

General guide
Things to know when choosing optical brightener for plastic
Typical optical brighteners for plastics
How to choose optical brightener for PVC?
How to add optical brighteners into plastics ?

General guide

Here we could use optical brightener classification as a general guide which we could know if we choosing the right type of optical brightener for our application
Detergent optical brightener CBS-X,DMS/AMS,CBS-155
Paper optical brightener PC, BBU/ BBU-L, VBL/VBL-L
Fiber / Textile optical brightener 4BK,ER-I/ER-I L,ER-II/ER-II L,EBF/EBF-L,PF / DT, BA,CXT,R4,MST-L,BAC,SWN / AW-L,WGS,NFW
Plastic optical brightener OB,OBR,OB-1,KSN,KCB,KSB,FP-127,CBS-127,PF
Paint / Ink optical brightener UVT-1,ST,OEF,RT


Things to know when choosing optical brightener for plastic

1.Whitening effect
whitening effect is related with the substrate to be whiten,processing conditions and possible interactions with other components in the formulation

2.Responsiveness
OBAs should compatible with plastic in case of bleeding. Compared with textile, thermoplastic usage OBAs shall require higher heat resistance and lower volatility

3.Light resistance
Fluorescent optical brightener had a limited light resistance, much lower than pigments and most plastics. while in any cases, the photochemical degradation of fluorescent whitening agents shall not yellowing the plastics

4.Hue
In most cases, people would prefer mid to blue to bluish green shade rather than red.

5.Processing condition
To maximize whitening effect, OBAs should completely resolved or evenly dispensed into product.

6.Other components in systems, such as pigments, uv absorber,Titanium dioxide pigments (TiO2 ) absorb light in the same UV wavelength range as fluorescent whiteners and thus reduce OBAs whitening effect.Anatase type titanium dioxide pigments absorb approximately 40% of the incident radiation at 380 nm, while rutile type titanium dioxide pigments absorb about 90%.UV Absorber absorber the light as well while whitening effectiveness is less reduced.

Typical optical brighteners for plastics

as chart below, we listed the typical plastic materials usage optical brightener

ApplicationOBAs Adding FormTypical OBAsIssue to mind
R-PVCDry powder mixOb
Solubility
Immigration resistance

F-PVCDissolve or disperse in PlasticizerOb
Transparent
PVC
Plasticizer+OBAs Masterbatch
OBAs+PVC Masterbatch
PSDry powder mix before processOB
AbSDry powder mix before processOb
PC <300Dry powder mix before processObHeat stability; volatility
PC >300Dry powder mix before processOB-1
PU Film

Dry powder mix before process with granules or solution
Single component
Kcb

Immigration resistance
Solubility
PU CoatingDry powder mix before process with solution/
PU AdhesiveLiquid or dispersion/
PU formLiquidPolyhydric alcohol soluble
PolyolefinDry powder mix
KP 127
KSN
Compatibility
PP>hdpe>ldpe
Immigration resistance
PmmaDry powder mix
Ob
Kcb
Solubility

UPR
Dissolve fwa into UPR
Before curing
Ob

Solubility
No side effect during curing
PETpolycondensation OB-1After treatment necessary
PASpinningOB-1/
Detergent
Water base coating
LiquidCbs-x/


How to choose optical brightener for PVC?

It is worth noting that same optical brightener gain different whitening effect in rigid PVC (RPVC)  and flexible PVC (FPVC).Bisbenzoxazole or phenyl coumarin  group are often used in PVC. When PVC powder ,heat stabilizer,fluorescent brightener agent dry mixed, optical brighteners were evenly dispensed. For flexible PVC,OBAs were  dissolved or dispersed into plasticizer. It is better to add FWAs in masterbatch form.For transport PVC, optical brightener plus plasticizer masterbatch or OBAs plus PVC masterbatch were used.

Dosage:
normally,50 to 100 mg/kg is enough. To meet requirement of extreme white with filler in, 500mg/kg optical brightener agent is added. For rutile titanium dioxide PVC system,1000mg/kg OBAs is suggested. in most cases,plasticizer in PVC had little effect on OBAs,Processing temperature is normally 100 to 200 degree which mean optical brightener heat stability shall meet. We shall pay attention to solubility and immigration which is important to flexible PVC

How to Choose Optical brightener for polyolefin,pu,engineering plastic,fiber,styrenics,elastomer&rubber?

(this part to be updated)


How to add optical brighteners into plastics ?

Optical brighteners are added during thermoplastic molding process, rather than added in liquid form afterwards, that's the word mass-whitening come from.Generally, OBAs were mixed with powder or granules plastic For flexible PVC, OBAs were added in solution form or dispense into plasticizer. OBAs were used in masterbatch form to gain a better dispense effect in plastic. For PET fiber,some OBAs could added during polymerization process which in monomer from. in this way, stable heat resistance and low volatility is required for OBAs


How Does Optical Brightener Agent Work?

Mechanism Of Optical Brightener 
Optical brighteners or fluorescent whitening agents (FWAs) are colorless to weakly colored organic compounds that, in solution or applied to a substrate, absorb ultraviolet light and re-emit most of the absorbed energy as blue fluorescent light between 400 and 500nm.
Materials that evenly reflect most of the light at all wavelengths striking their surface appear white to the human eye. Natural fibers, for example, generally absorb more light in the blue region of the visible spectrum (‘blue defect’) than in others because of impurities (natural pigments) they contain. As a result, natural fibers take on an unwanted, yellowish cast. Synthetic fibers also have this yellowish cast, although not as pronounced.
Whiteness in substrates can be improved by (1) increasing reflection (reflectance) or (2) compensating the blue defect.Bleaching has both of these effects to some extent, but invariably leaves behind part of the yellowish cast. Even the most thorough bleach cannot remove all traces of a yellowish cast.Before the advent of fluorescent whitening agents (FWA),common practice was to apply small amounts of blue or violet dyes (called ‘bluing’) to boost the visual impression of  whiteness. These dyes absorb light in the green-yellow  region of the spectrum, thereby reducing lightness. But, since at the same time they shift the shade of the yellowish material towards blue, the human eye perceives an increase of whiteness.
Unlike dyes, FWAs offset the yellowish cast and at the same time improve lightness because their bluing effect is not based on subtracting yellow-green light, but rather on adding blue light. FWAs are virtually colorless compounds
which, when present on a substrate, absorb primarily invisible ultraviolet light in the 300-400 nanometer (nm) range and re-emit in the visible violet-to-blue fluorescent light. This ability of FWAs to absorb invisible short wavelength radiation and re-emit in the visible blue light which imparts a brilliant whiteness to the light reflected by a substrate, is the key to FWAs effectiveness.

Optical Brightener Introduction


Table of Content
1. What Is Optical Brightener 
2. Optical Brightener Classification

1. What is optical brightener agent ?

(Optical Brightener Definition and Synonyms)

Optical Brightener Definition

Optical brightener sometimes called optical brightening agents (OBAs), fluorescent brightening agents (FBAs) or fluorescent whitening agents (FWAs) are colorless to weakly colored organic compounds.When present on a substrate,absorb primarily invisible ultraviolet light in the 300-400 nanometer (nm) range and re-emit in the visible violet-to-blue fluorescent light to yield a brighter, fresher appearance.They are designed to brighten colors or mask yellowing in plastics, lacquers, paints, inks, photo-processing solutions and fibers.

Optical Brightener Synonyms

optical brightener agent
OBAs
optical whitener
optical whitener agent
optical whitening
optical whitening agent
optical brightening
whitening
brightening
fluorescent brightener
fluorescent whitener
FWAs
fluorescent whitening
forescent whitening agent
fluorescent brightening
fluorescent brightening agent
FBAs

2. Optical Brightener Classification

optical brightener classification by application

  • optical brightener for detergent
include optical brightener CBS-X,DMS/AMS,CBS-155
  • optical brightener for paper
include Optical brightener PC, BBU/ BBU-L, VBL/VBL-L
  • optical brightener for fiber and textile
include optical brightener 4BK,ER-I/ER-I L,ER-II/ER-II L,EBF/EBF-L,PF / DT, BA,CXT,R4,MST-L,BAC,SWN / AW-L,WGS,NFW
  • optical brightener for plastic
include optical brightener OB,OBR,OB-1,KSN,KCB,KSB,FP-127,CBS-127,PF
  • optical brightener for paint and ink
include optical brightener UVT-1,ST,OEF,RT

Optical brightener classification by chemical structure

1. Toluylene type, with blue fluorescent light, used in cotton fiber,synthesis fiber,paper,soap industries
2. Vanilla type, with coumarone structure and strong blue fluorescent light, use in celluloid,PVC plastics
3. Pyrazoline type,with green fluorescent light, used in wool,polyamide,acrylic fibers.
4. Benzo nitrogen type,with red fluorescent light,used in acrylic fiber,PVC,PS
5. Phthalimide type, with blue fluorescent light, used in terylene,acrylic fiber,Cotton fiber.

Plastic Optical brightener classification

1. Bisbenzoxazole, chemical structure as below, OB,OB-1,KSN,KCB belongs to this chemical structure



2. Phenyl coumarin,chemical structure as below



3. distyry-biphenyls,chemical structure as below,CBS-X is with this chemical structure


Polymer Antioxidant Introduction

Table Of Content 

1 What is Antioxidant ?
2 Antioxidant types / classification


What is Antioxidant ?

Definition Of Antioxidant

Antioxidant is a chemical compound that prevents oxygen from reacting with other compounds that are susceptible to oxidation.Polymer / plastic antioxidant, is a class of heat stabilizers,can be added to improve shelf life of the product or to improve its high temperature stability. while adding a stability margin during thermal processing

Antioxidant Classification

Classified by mechanism

Antioxidants can be divided into two classes, according to their mechanism in interrupting the degradation process: (a) chain-terminating primary anti-oxidants; and (b) hydroperoxide-decomposing secondary antioxidants
Primary Antioxidant react rapidly and are termed  "radical scavengers'".The most important are sterically hindered phenolics and secondary aromatic amines.Hindered phenolics are high molecular weight anti-oxidants for polymer systems that are sensitive to thermal and oxidative degradation, due to formation of free radicals and peroxides. They protects against degradation at high processing temperatures and are highly efficient, low in volatility, and non-staining, with wide toxicological clearance and are effective at very low dosages (0.01-0.1%)
Secondary Antioxidant react with hydroperoxides to produce non-radical products and are therefore often termed 'hydroperoxide decomposers'. They differ from primary phenols and amines in that they are decomposed by reaction with hydroperoxide, rather than containing it. They are particularly useful in synergistic combinations with primary anti-oxidants. Phosphite / phosphonites are generally regarded as secondary antioxidant.
Antioxidant Binary Blends, primary antioxidants plus a high-temperature hydrolytically stable organo-phosphite secondary antioxidant Or thioesters plus phenolic antioxidant, Their use is limited to applications where possible effects on odour or taste and negative interaction with HALS (hindered amine light stabilizers) are not important.

Classification by chemistry

Industrial Antioxidant additives also classified into phenolics,metal deactivates,amines,phosphites,thioesters and binary blends among the industry.

classification by application

Industrial Antioxidant can also classified into categories as below

categories
Material
Polyolefin
PP thick section
PP thin section
Fiber & strip
HDPE
LDPE
LLDPE
PEX
PB
Styrenics
PS
SAN
IPS
HIPS
MBS
ABS
SIS
SBS
PUR
PUR
Engineering plastic
PC
POM
PET
PBT
UPR
Aliphatic PA
TPEE
TPU
PMMA
PPE
PSU
PVC
RPVC
PPVC
Elastomer
BR
IR
SBR
NBR
EPR,EPDM
Thermoplastic rubber
TPO
X-SBR

classification by end use

there are six main end use sector in antioxidant end use
  • Building and construction
  • Electrical and electronic ( E&E industry)
  • Packing
  • Automotive Industry
  • Agriculture
  • Fiber/Fibre


About us

Established in 2008 and with nearly a decade of experiences in additives for polymer in China.
Our product range are organic pigments,antioxidants,uv absorber,light stabilizers,optical brighteners.
Committed to provide customers with satisfied goods and services on time.Our goal is to be a comprehensive supplier and our customers' advisor in our section with consistent quality and sustainable oriented.
Please feel free to contact us at info@additivesforpolymer.com. Our sales and technical staff are always glad to assist.

How to Choose Antioxidants, UV Absorber, Light Stabilizers for Plastic ?

Table of Content

  1. How does polymer stabilizer & antioxidant work?
  2. How to choose antioxidants,uv absorber,light stabilizer for plastic?

1. How does polymer stabilizer & antioxidant work?

Mechanism of polymer stabilizer as photo below, polymer stabilizer include heat stabilizer and uv absorber / HALS (hindered amine light stabilizer), heat stabilizer sub divided into phenolics,amines,phosphites,thioesters,metal deactivates.

    2. How to choose antioxidants,uv absorber,HALS for plastics?

    Selection of plastic antioxidants
    here are list typical use of antioxidant,uv absorber,light stabilizer for each material,the information below are not to be construed as a warranty or representation for which we assume legal responsibility.
    Users should undertake sufficient verification and testing to determine the suitable for their own particular purpose of any information or products referred to herein.

    if any questions when choosing these additives for your material,please contact our support team by (Click Here).
    For Antioxidants (Click Here),jump to antioxidant product page
    For UV Absorber/Light Stabilizer (Click Here), jump to antioxidant product page
    ApplicationsMaterialAntioxidantUV Absorber/HALS
    POLYOLEFINPP thick section1010+DSTDP622+326
    PP thin section
    Fiber & strip
    PP fiber:1425
    1010+168/DSTDP
    Fiber:
    770 without heat
    622with heat
    Strip:791
    HDPE1010+168791 ,944
    LDPE1010622+531
    LLDPE1010+168944/622+531
    PEXTMB 6/
    PB1010+ DLTDP
    STYRENICSPS1076UV P+770
    SAN1076+168UV P+770
    IPS245,1076UV P+770
    HIPS245/
    MBS1076+DLTDP/
    ABS245+DLTDPUV P+770
    SIS1076/1010
    0.1-0.5%
    UV P+770
    Hotmelt adhesive 213 /770
    pressure sensitive adhesion
    213/770
    SBS1076/1010
    0.1-0.5%
    UV P
    Adhensive 1010+626+136
    POLYURETHANEPUR1076+5057
    Aromatic amines<0.05%
    leather,elastomer,textile,sole,adhesive,
    fiber need uv absorber,
    Sole:UV P+770 +1010
    Film:770 +UV P
    ENGINEERING PLASTICSPC1076+168UV P,1577
    POM245,1010622+234
    PET10101577
    PET fiber:770 +329
    PBT2451577
    UPR/329
    Aliphatic PA245/1098+168944,770
    TPEE329
    TPU1010/245+
    DLTDP+445
    /
    PMMA0.05-0.2% UV P+770
    Not always use together
    PPE/UV P or 770
    PSU//
    PVCRPVC/UV P or 320
    PPVC/531+944
    ELASTOMERBR1520320
    IR565320
    SBR1520+TNPP320
    NBR1520+TNPP
    EPR,EPDM1010329+770
    Thermoplastic rubber
    TPO3052+168
    X-SBRCas 31851-03-3
    Cas 26780-96-1


    Selection of antioxidants for use with UV absorber

    Care is needed in selecting anti-oxidants for use in combination with effective light-stabilization systems. High molecular weight stabilizers provide high levels of heat stability at normal application temperature. To avoid colour shifts (especially yellow discolouration), BHT-free resins should be used with HALS formulations. Sulphur-containing organic compounds used as thio-synergists are known to reduce the light stability level conferred by HALS, and high levels should be avoided.
    PE food
    contact
    PEgreenhouse filmPP coloured food contact(General
    purpose
    PP tapes, mouldingsPP coloured food contact
    Base resinPHPEPPPHPPPP
    HMW-HALSYesYesYesYesLow MWYes
    BenzophenoneYesYesYes
    food contactYesYesYesYesYes
    Thermal
    stabilization
    goodgoodVery goodVery goodGoodLimited
    Application and let-downHeavy-duty sticks:
    1.5- 2.5%: film: 1.25-1.75%,
    2.5-3.5%(24m); mouldings:
    1.5-3%
    Heavy-duty
    sacks:
    1.5- 2.5%: greenhouse film:
    1.25-1.75%.
    2.5- 3.5 (24m)
    Tapes:
    1-3%;
    fibre: 1-3%: mouldings:
    0.5-2.5%
    Shrink wrap: 0.75-1.5%; greenhouse film:1-1.5%;
    HDPE crates:
    0.25-0.5%;
    mouldings:
    0.5-2.0%
    Tapes:
    0.5-2.0%; mouldings: 0.5-2.5%
    Food crates: 0.5-1.5%; tapes:
    1-3%; black tapes: 1-

    How to Choose Violet Pigment for Plastic ?

    here are total 4 violet pigments suited for plastics,key features of these plastic violet pigments as below,
    Pigment Violet 23 is of  Extremely High tinting strength,High gloss,Pure blue shade violet,Good light and weather fastness,Average immigration resistance
    Pigment Violet 37 is of Redder than PV23,Lower tinting strength,Other properties better than PV 23,PV37 shows Better immigration resistance,better heat resistance than PV23
    Pigment Violet 19 β is of Good properties even in low concentration,Low tinting strength.it is More redder,Better properties
    Pigment Violet 29 is of High tinting strength,High transparency,Good weather fastness
    all these 5 plastic middle shade yellow pigment technical position as below





    Here we use pigment violet 23 as the standard violet pigment for plastic, with commercial success to make it cost reasonable, it is the first choice of violet pigments, if pigment violet 23 not able to meet user requirement in light color, pigment violet 37 is an option. 

    If user need higher heat resistance and better weather fastness, could choose pigment violet 19 β form,meanwhile shall pay attention to it's low tinting strength,red shade and cost increase.

    Pigment violet 29 exhibits better all around properties while price is also higher